Escondida offers early retirement amid pandemic

 

171113_Escondida_LQ

BHP said on Wednesday its Escondida copper mine in Chile, the world’s largest, had offered some workers the option for early retirement amid the coronavirus pandemic, a plan blasted by the company’s union as a scheme to oust the old and sick.

Escondida said in a statement to Reuters the offer would provide an “improved” package of retirement benefits to workers who met its “requirements.” The company declined to detail those stipulations.

But its powerful workers union said they were intended to entice the elderly and those with health conditions to retire early at a time when many still need to work. Government mandates have already required the most vulnerable workers be sidelined to protect their health.

“(BHP) is trying to relieve itself of the burden of holding the jobs of the sick and elderly, who beyond … retirement, will now be left unemployed,” the union said in a statement.

The union said it would closely monitor the plans to ensure they were not used as a pretext to eliminate workers during the pandemic. There are 2,372 unionized workers at the mine.

The dispute between BHP’s Escondida and its unionized workers comes as the coronavirus outbreak has exploded across much of Chile’s mine-rich northern desert. The South American nation has recorded more than 300,000 cases of the virus and upward of 6,500 deaths.

Mining Minister Baldo Prokurica has pleaded with mining companies to refrain from layoffs and protect the health of workers while maintaining output.

Escondida did not specify the number of workers it hopes will take the retirement option.

Ball Mill Liner Material Selection

Different crushed material, different working conditions need different material liners to suit. Also, the coarse grinding compartment and fine grinding compartment need different material liners.

H&G Machinery supplies the following material to cast your ball mill liner:

 

Manganese Steel

The manganese content of the high manganese steel ball mill lining plate is generally 11-14%, and the carbon content is generally 0.90-1.50%, most of which are above 1.0%. At low impact loads, the hardness can reach HB300-400. At high impact loads, the hardness can reach HB500-800. Depending on the impact load, the depth of the hardened layer can reach 10-20mm. The hardened layer with high hardness can resist impact and reduce abrasive wear. High manganese steel has excellent anti-wear performance under the condition of strong impact abrasive wear, so it is often used in wear-resistant parts of mining, construction materials, thermal power, and other mechanical equipment. Under the conditions of low impact conditions, high manganese steel cannot exert the characteristics of the material because the work hardening effect is not obvious.

Chemical Composition
Name Chemical Composition(%)
C Si Mn Cr Mo Cu P S
Mn14 Mill Liner 0.9-1.5 0.3-1.0 11-14 0-2.5 0-0.5 ≤0.05 ≤0.06 ≤0.06
Mn18 Mill Liner 1.0-1.5 0.3-1.0 16-19 0-2.5 0-0.5 ≤0.05 ≤0.06 ≤0.06
 Mechanical properties and metallographic structure
Name Surface Hardness(HB) Impact value Ak(J/cm2) Microstructure
Mn14 Mill Liner ≤240 ≥100 A+C
Mn18 Mill Liner ≤260 ≥150 A+C
C -Carbide  | Carbide A-Retained austenite | Austenite
Product specification
 Size  Hole Dia.(mm)  Liner Length(mm)
≤40 ≥40 ≤250 ≥250
 Tolerance +20 +30 +2 +3

 

Chrome Alloy Steel

Chromium alloy cast iron is divided into high chromium alloy cast iron (chromium content 8-26% carbon content 2.0-3.6%), medium chromium alloy cast iron (chromium content 4-6%, carbon content 2.0-3.2%), low chromium Three types of alloy cast iron (chromium content 1-3%, carbon content 2.1-3.6%). Its remarkable feature is that the microhardness of M7C3 eutectic carbide is HV1300-1800, which is distributed in the form of a broken network and isolated on the martensite (the hardest structure in the metal matrix) matrix, reducing the cleavage effect on the matrix. Therefore, the high-chromium alloy liner has high strength, ball mill toughness, and high wear resistance, and its performance represents the highest level of current metal wear-resistant materials.

Chemical Composition

Name Chemical Composition(%)
C Si Mn Cr Mo Cu P S
High Chrome Alloy Liner 2.0-3.6 0-1.0 0-2.0 8-26 ≤3.0 ≤1.2 ≤0.06 ≤0.06
Middle Chrome Alloy Liner 2.0-3.3 0-1.2 0-2.0 4-8 ≤3.0 ≤1.2 ≤0.06 ≤0.06
Low Chrome Alloy Liner 2.1-3.6 0-1.5 0-2.0 1-3 0-1.0 ≤1.2 ≤0.06 ≤0.06

Mechanical properties and metallographic structure

Name  Surface(HRC)                                         Ak(J/cm2)  Microstructure
High Chrome Alloy  Liner ≥58 ≥3.5 M+C+A
Middle Chrome Alloy Liner ≥48 ≥10 M+C
Low Chrome Alloy Liner ≥45 ≥15 M+C+P
M- Martensite C – Carbide A-Austenite P-Pearlite

Product specification

Size  Hole Dia.(mm)    Liner Length(mm)
≤40 ≥40 ≤250 ≥250
Tolerance +20 +30 +2 +3

 

Cr-Mo Alloy Steel

Qiming Machinery uses Cr-Mo alloy steel to cast ball mill liner. This material based on Australia standard, (AS2074 Standard L2B, and AS2074 Standard L2C)it’s provides superior impact and wear resistance in all semi-autogenous milling applications.

Chemical Composition

Code Chemical Elements(%)
C Si  Mn Cr Mo Cu P S
L2B 0.6-0.9 0.4-0.7 0.6-1.0 1.8-2.1 0.2-0.4 0.3-0.5 ≤0.04 ≤0.06
L2C 0.3-0.45 0.4-0.7 1.3-1.6 2.5-3.2 0.6-0.8 0.3-0.5 ≤0.04 ≤0.06

Physical Property & Microstructure

Code Hardness(HB) Ak(J/cm2) Microstructure
L2B 325-375 ≥50 P
L2C 350-400 ≥75 M
M-Martensite, C-Carbide, A-Austenite, P-Pearlite

 

Ni-hard Steel

Ni-Hard is a white cast iron, alloyed with nickel and chromium suitable for low impact, sliding abrasion for both wet and dry applications. Ni-Hard is an extremely wear-resistant material, cast in forms and shapes which are ideal for use in abrasive and wear environments and applications.

Chemical Composition

Name C Si Mn Ni Cr S P Mo Hardness
Ni-Hard AS2027 Gr Ni Cr 1-550 3.2-3.6 0.3-0.8 0.2-0.8 3.0-5.0 1.5-3.0 ≤0.12 ≤0.15 ≤0.5 550-600HBN
Ni-Hard AS2027 Gr Ni Cr 2-550 2.8-3.2 0.3-0.8 0.2-0.8 3.0-5.0 1.5-3.0 ≤0.12 ≤0.15 ≤0.5 500-550HBN
Ni-Hard AS2027 Gr Ni Cr 2-550 3.2-3.6 1.5-2.2 0.2-0.8 4.0-5.5 8.0-10.0 ≤0.12 ≤0.15 ≤0.5 630-670HBN

 

White Iron Steel

White iron liner is recommended to be using at low impact working condition such as :
 
1. Belt conveyor liner for the Mining industry.
2. Cement plant ball mill.
3. Chemical industry ball mill.
 

Chemical Composition

Name Chemical Composition(%)
C Si Mn Cr Mo Cu P S
White Iron Steel Liner 2.0-3.3 0-0.8 ≤2.0 12-26 ≤3.0 ≤1.2 ≤0.06 ≤0.06

Physical Property & Microstructure

Name HRC  Ak(J/cm2) Microstructure
White Iron Steel Liner ≥58 ≥3.5 M+C+A
M-Martensite      C- Carbide     A-Austenite

 

@Nick Sun       NICK@XZHUAGANG.COM


Post time: Jul-10-2020